ST4.2 self-tapping screws

sheet-metal (ISO 1478)

5 documented uses, taken from manufacturer catalogs, service manuals and teardowns.

Pilot hole

3.6-3.8 mm in 1.0-2.0 mm steel

Too tight and the head snaps or the boss splits; too loose and the thread strips on the first removal.

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Watch out for

  • Most common size for automotive plastic trim; often uses an integrated washer (flange).
  • Most TV, appliance, HVAC and power-tool service documents list only a driver type or a part number, never a thread size - so a screw kit sold as 'fits brand X' is usually a seller's guess, not an OEM spec. Measure the old screw before buying.

Where ST4.2 is used

Segway E2 Plus Scooter

Securing stem covers and deck panels

13 mm · confirmed · electronics

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Volkswagen Golf (N 90157502)

Interior trim panels and dashboard assembly

25 mm · confirmed · car interior trim

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Dongfeng Diesel Engines

Securing trim and plastic components in engine bay

20 mm · confirmed · car interior trim

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Daikin FTKM33NV2S

Securing front panel and electrical box covers

12 mm · confirmed · HVAC ducting

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Xerox WorkCentre 5022

Chassis and panel assembly for office copiers

10-16 mm · confirmed · appliance panels

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